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A documented collision repair on a custom fiberglass boat with West System epoxy


Custom Fiberglass Boat Repair
By Rich Simms, NMSC


Vessels used by the Bureau of Immigration & Customs Enforcement (ICE) can be subjected to severe conditions during law enforcement operations. Occasionally, the intense interaction between law enforcement vessel and suspect violators can result in unwanted vessel damage. The damage on this ICE interceptor was the result of intentional impact by a suspect vessel (Photos 1 and 2).

exterior and interior fiberglass damage


This vessel was sent to the ICE National Marine Support Center (NMSC) in St. Augustine, Florida. The NMSC site is operated by Global Marine Systems Inc, the national marine maintenance contractor for ICE. The port hull and inner liner were significantly damaged as a result of the impact. The damage was assessed and determined to be repairable as no major structural components were compromised.

cutouts of exterior and interior fiberglass damage


All damaged sections were removed. The outer hull was cut and trimmed to allow access to the inner liner and a small section of the deck, which also had to be replaced (Photo 3). Interior components were inspected to locate hidden damage (Photo 4).

replacement interior and exterior fiberglass panels bonded in place


Precise measurements were taken of the damaged area. Global Marine Systems then contacted the vessel manufacturer (Midnight Express) to fabricate panels with the identical schedule and compound curves. The replacement panels were ordered slightly larger than the actual damaged area. This facilitated exact trim-to-fit panels. WEST SYSTEM® epoxy was used to bond the new panels in place (Photos 5 and 6).

The final repair stage included graphic application (Photo 7).

finished fiberglass repair


Sea trials were performed in extremely rough conditions. After several hours of operation, a determination was made to return the vessel to operation. To date, the vessel has over 100 hours of mission time with no failure.




Epoxyworks 21 / Summer 2003

Copyright © 2002, Gougeon Brothers, Inc. All rights reserved.
Last Modified on 10/28/02.
Reproduction in any form, in whole or in part, is expressly forbidden without the consent of the publisher. EPOXYWORKS, Gougeon Brothers, WEST SYSTEM, Episize, Scarffer and Microlight as used throughout this publication, are trademarks of Gougeon Brothers, Inc., Bay City, Michigan, USA.


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