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Teleflex Jet Boat Control Cables




Technical Reference Manual





Marine Jet Boat cables


For These Controls:

  • Mercury SportJet
  • OMC TurboJet
  • Teleflex CH2300
  • Morse MV-2, MV-3 and others

NOTE: When properly installed, these engine control cables will connect to their respective types of engines and controls utilizing existing OEM connection hardware. When routing cables, allow the most generous bends possible to assure optimal cable feel and response. Be sure cable is routed away from any potential source of damage, such as heat sources, sharp objects, moving parts, etc. Cables must be installed in such a way that nozzle/ gate movement is not restricted.

Need help identifying the cable you are replacing? A complete listing of control cables including a competitive product interchange can be found in the front of the Control Cables section.

(Cables for Most Jet Boat Throttle & Gate Controls)


Applications:


Just for Jets! Two families of jet boat control cables are available, for re placement of Mercury Sport Jet and OMC Turbo Jet throttle and reverse-gate cables.

TFXTREME versions of the three most popular cables are offered for demanding applications in which a smooth feel at the control is essential.

Features:

  • Drop-in replacement cables are engineered as exact replacements for original equipment cables.
  • Cables use the existing connection components.
  • Stainless steel and brass fittings.
  • Standard cables use stainless steel Lubri- Core core wire for smooth operation and long life. (8" minimum bend radius.)
  • Midrange cables use a heavier jacket and either stainless steel Lubri-Core or a coated cable (33C Supreme) core wire. (8" minimum bend radius for Lubri-Core construction, 5" for Supreme construction)
  • Premium cables have a heavy jacket and the TFXTREME splined, coated core element for maximum smoothness with minimal lost motion. (4" min. bend radius.)
  • 4300/43 type cables have stainless steel conduit fittings. (5" minimum bend radius.)
  • Black HDPE outer casing for durability and best resistance to UV and chemicals.
  • Cables meet/exceed all applicable industry standards.

Throttle & Shift Cables for Most OEM & After market Jet Controls

Mercury Sport Jet:
Throttle Cables:

~3300 cable (standard)........................ CC172XX
~33C cable (midrange)......................... 032377-03-XXX.0
~33C Supreme (midrange)....................... 301947-03-XXX.0
~3300 cable (TFXTREME)....................CC633XX

(3300/33C cables are for Mercury Sport Jets with controls that accept a cable with 10-32 threaded ends. Drop-in replacement cable; requires connection kit #CA27319P for engine end.)
~Mercury 3600 type cable(TFXTREME) .......................CC630XX

(Cable has a 10-32 threaded terminal at control end and Mercury type engine end. CA27319 kit is not required.)
GATE CABLES:
90 & early 120 HP:
~Sport Jet 90 & early 120 (standard)...............CC213XX
(For Mercury Sport Jets with controls which accept a cable with 10-32 threaded ends. Drop-in replacement cable; uses existing con nec tion components.)
175 HP:
~Sport Jet 175 (midrange)...................311748-00-XXX.0
(For Mercury Sport Jets with controls which accept a 40BC highload, stainless steel cable with 1/4-28 threaded end at the control. Drop-in replacement; uses existing connection components.)

Most control cables are available in lengths from 6 to 50 feet. See the Teleflex Marine list price sheet for current offering. Where Part Numbers are indicated, XX = length in feet for Teleflex cables, XXX = length in inches for Morse cables. Lengths above 30 feet are only avail able in two-foot increments (32, 34, 36, etc.)
OMC Turbo Jet:
Throttle Cables:

~BRP/OMC 479 type cable (standard)..................CC205XX
~BRP/OMC 479 type (midrange)........................CC736XX
(For OMC Turbo Jets with OMC side mount controls that accept OMC "snap in" O.E.M. type cable. Drop-in replacement cable; uses existing connection components.)

~OMC 479 type cable (TFXTREME)......................CC636XX
For OMC Turbo Jets with OMC side mount controls that accept OMC "snap in" O.E.M. type cable. Drop-in replacement cable; uses existing connection components.
Gate Cables:

~Turbo Jet cable (standard).............................CC214XX
For OMC Turbo Jets with OMC side mount controls that accept OMC "snap in" O.E.M. type cable. Drop-in replacement cable; uses existing connection components.

~Turbo Jet cable (midrange)..............................CC740XX
For OMC Turbo Jets with OMC top mount controls that accept OMC "snap in" O.E.M. type cable. Drop-in replacement cable; uses existing connection components.
Throttle/Gate Cables (10-32):

~3300 cable.................... see 3300/33C cables at page top
(For OMC Turbo Jets with OMC binnacle mount, Teleflex, Morse or other controls that accept a cable with 10-32 thread ed ends. Drop-in replacement cable; uses existing connection components.



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