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Product Details

The Splash Zone kit is Pettit's emergency repair solution. Utilizing Splash Zone Compound A-788, a two part 100 percent solids epoxy that applies like putty, Splash Zone seals, fills, patches or builds metals, wood, concrete, fiberglass and steel. It can be used to repair boat hulls, buoys, seawalls and docks. Pettit Emergency Repair Kit epoxy cures to an extremely hard coating which is abrasion and impact resistant.

The Pettit Emergency Repair Kit can repair aluminum, galvanized steel, fiberglass, steel, concrete and wood, both above and below the waterline.

WARNING: Cancer - www.P65Warnings.ca.gov

Info & Guides

Instructions

USE

FOR MARINE USE ONLY. NOT INTENDED FOR USE IN THE HOME. A-788 Splash Zone Compound was originally designed to provide protection against corrosion of metals and erosion and deterioration of concrete and wood at, above and below the waterline in splash zones. It is used on steel or wood piling, and pier supports and as a coating repair of boat hulls and buoys and on any surface subject to erosion and corrosion in salt or fresh water. It is used for many patching and gouting applications that are not submerged, and on surfaces which subsequently are buried in soil.

A-788 can be mixed and applied underwater and will cure underwater as well as in air. It adheres to any clean sound surface, either wet or dry, including aluminum, galvanized steel, steel, concrete, wood, fiberglass and existing coatings. It cures to an extremely hard coating which is abrasion and impact resistant, and which will substantially retard further erosion or corrosion.

A-788 is also solvent and chemical resistant when cured. It has been used as a grout and to patch perforated steel in tanks and pipelines holding mineral spirits, xylol (xylene), gasoline, acids, alkalis, hot water solutions (up to 160 deg F). Tanks must be clean and dry of their contents in order to use A-788. It will not cure properly in acidic or alkaline water solutions outside a pH range of 6 to 9, or in contact with solvents. Water pressure at a leak will push through A-788 before it cures; drain tank or relieve line plate or sheet of fiberglass, slightly larger than the hole, for additional support. Bed the support material in A-788, then coat with A-788.

Not for use in potable water.

TECHNICAL DATA


COMPONENTS : Two
NUMBER OF COATS : One
MINIMUM DRY THICKNESS: 1/8 inch (125 mils). Can be applied at up to 2 inches or greater thickness in one application as a grout, patch, surfacing material on horizontal surfaces, as a button patch on exposed bolt, threads, etc. (There is no change in thickness as A-788 cures because it is 100 percent non-volatile).
COVERAGE TO ACHIEVE MINIMUM DRY THICKNESS: 13 sq. ft./gallon (25 to 26 sq. ft. per gallon unit = two gallons total volume).
VOC : 0 lbs/gal
CURING TIME IN AIR OR WATER at 70 deg F : Begins to firm up within 2 hours; reaches full hardness in 6 to 8 hours. Curing is slower at lower temperatures. Will not cure and adhere properly at temperatures below 50 deg. F. Do not apply unless temperature will remain above 50 deg. F for at least 6 hours after application.
COLOR : Component A is yellow. Component B is black. The A and B mixture is olive green.
MIX RATIO : One part Component A; one part Component B by volume
POT LIFE (work time) AT 70 deg F (above or below water): Golfball size mix: 40 minutes maximum. Baseball to softball size mix: 30 minute maximum. 1/2 gallon (qt. kit) : 15 minutes maximum. Work time is reduced by 1/2 at temperature of 80 deg. F or higher. DO NOT mix more material than can be applied in the work times listed. Material may still be workable after work time limit has been exceeded, but it will not adhere properly after application and curing.
THINNER : Do not thin.

SURFACE PREPARATION

Remove all dirt, oil, grease, loose paint, rust, rotted and spalling concrete, rotted wood, marine growth and other interference materials. Adhesion of A-788 will only be as good as the cleanliness and soundness of the substrate. Sandblasting is preferred. High-pressure water blasting is acceptable. Scraping and other manual means of surface preparation are time consuming and of limited benefit. Sandblasting underwater can be done as the initial air blast will clear a patch through the water for the sand-air mixture. When working at splash zone or in salt water, coat cleaned metal surfaces as soon as possible to minimize new corrosion.

MIXING INSTRUCTIONS

Mix by hand. (Some people may be sensitive to epoxy or polyamide resins “ (wear tight fitting rubber gloves). Keep hands and material wet with water during mixing. Scoop a quantity of one component from can by hand. Scoop out an approximately equal quantity of the other component.

Mix and knead material by hand until the yellow and black components have combined to make uniform olive-green color. Apply immediately after mixing; no sweat-in time is required before using.

APPLICATION INFORMATION

Apply by hand. (Wear rubber gloves if sensitive to epoxy or polymide resins). If applying to dry surfaces in air, periodically rewet hands with water to facilitate application.

Spread smoothly on surface in 1/8 inch to 1/4 inch layer using heavy hand pressure to displace water and air bubbles. Smooth off by hand. When starting another handful, start spreading at and away from the previously applied film so as not to trap air bubbles or leave an area of uncoated surface. When used as a patch or grout, force material into hole or crack and smooth by hand to the thickness needed.

For marine applications in the splash zone, use all necessary safety precautions to protect the applicators. Wear wet suits if necessary to help preserve body heat; use life jackets and safety lines. Avoid working in excessively rough seas.

When applied underwater or when wetted with water during application, the surface of A-788 will form an emulsified lighter green scum layer. This is normal. The emulsified layer facilitates application. The film under the layer remains undisturbed and will cure properly. The layer will cure and most will become part of the finish if cured above water. The layer will remain soft and uncured if the A-788 is kept underwater during cure.

PRECAUTIONS : Follow precautions listed on a A-788 label.

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Awlgrip Standard Top Coat Spray Reducer
Starting at $27.80
Teleflex
Teleflex SeaStar Helm Service Kit - HP6032
Starting at $12.66
Beckson
Beckson Channel-Mate Window Track
Starting at $36.43
Collinite
Collinite Heavy Duty Paste Fleetwax 885
Starting at $21.83
Martyr
Martyr Mercruiser Bravo 1 Anode Kits
Starting at $55.15
Awlgrip
Awlgrip Polyester Urethane Topcoat Base Quart
Starting at $83.45
Jamestown Distributors
#10-24 S/S Machine Screws Round Head Slotted
Starting at $7.36
Windline
Windline Rail Mount Anchor Bracket
Starting at $57.94
Blue Sea Systems
Blue Sea Systems Class T Fuse Blocks
Starting at $48.80
Teleflex
Teleflex Vented Fill Plug
Starting at $45.60
Sea Hawk
Sea Hawk Talon Epoxy AF Bottom Paint
Starting at $119.42
Soundown
Soundown Acoustic Absorption Foam
Starting at $48.29
Aquagard
Aquagard Aqua Gloss Waterbased Enamel
Starting at $27.90
Mercury
Mercury Marine Trophy Plus Stainless 4-Blade Propeller
Starting at $615.62
Forespar
Forespar MareLube TEF 45 Corrosion Blocker & Anti-Sieze
Starting at $17.01
TotalBoat
TotalBoat Waterproof AGC In Line Fuse Holder
Starting at $4.75
Seachoice
Seachoice Nylon Gear Hammock
Starting at $9.70
3M
3M Specialty Adhesive Remover
Starting at $46.59
Blue Sea Systems
Blue Sea Systems On/Off Marine Battery Switch
Starting at $43.50
Sika
Sikaflex 291
Starting at $14.99
Vetus
Vetus Thruster Propellers
Starting at $65.11
3M
3M Red Abrasive Stikit Discs - 6 inch
Starting at $189.55
Jamestown Distributors
3in Fiberglass Tape
Starting at $10.52
Trident
Trident Marine LPG Pigtail Hose w/quick close coupling
Starting at $35.43
Jamestown Distributors
Galvanized Threaded Rod
Starting at $8.89
Shields
Shields Extra Heavy Duty Water / Heater Hose
Starting at $83.53
Epifanes
Epifanes Rapid Coat and Rapid Clear Varnish
Starting at $43.55
Pettit Z-Spar
Pettit EZ Poxy Topside Boat Paint
Starting at $40.86
WEST System
WEST System - Fiberglass Boat Repair and Maintenance Manual
Starting at $4.51
WEST System
WEST System G/flex 650 Liquid Epoxy
Starting at $22.33
Hella Marine
Hella Sea Hawk-R LED Floodlight
Starting at $162.90
3M
3M Stikit Green Corps 246U 251U Discs 5 Inch
Starting at $126.99
Chicago
Galvanized Steel Shoulder Eye Bolts w/ Threaded Lag Screw
Starting at $12.32
Teleflex
Teleflex Premier Pro Series Fog-Free Gauges
Starting at $47.08
Jamestown Distributors
7x19 Rigging Wire
Starting at $145.00
Epifanes
Epifanes Polyurethane Primer
Starting at $57.06
Meguiars
Meguiars Boat Wash
Starting at $15.32
Suncor
Suncor 316 SS Quick Attach Eye Swage Fitting
Starting at $23.58
WEST System
WEST System 403 Microfibers Adhesive Filler
Starting at $12.12
Jamestown Distributors
Vacuum Bag Sealing Tape
Starting at $15.76
Jamestown Distributors
#10-24 316 S/S Machine Screws Oval Head Phillips
Starting at $18.65
Jamestown Distributors
Carbon Fiber Unidirectional Cloth
Starting at $11.88
Jamestown Distributors
#12 316 S/S Self Tappers Pan Head Phillips
Starting at $22.39
Marinco
50A Locking to 50A (125/250V) Locking Pigtail Adapter
Starting at $193.11
TACO
TACO Nylon Rub Rail End Cap
Starting at $22.88
Racor
Racor Turbine Series Replacement Diesel Fuel Filter Elements
Starting at $21.82
Jamestown Distributors
#8 316 S/S Self Tappers Oval Head Phillips
Starting at $12.24
Martyr
Martyr Rudder/Trim Tab Aluminum Anodes
Starting at $8.17
3M
ScotchBrite Scrubber Pads with Handle
Starting at $7.48
Pettit Z-Spar
Z Spar Flagship Varnish
Starting at $27.93
Schaefer
Schaefer Stainless Steel Open Base Cleat
Starting at $31.01
Sea-Dog
Sea-Dog Stainless Steel Transom Eyes
Starting at $22.35
Tessilmare
Tessilmare SS End Caps For Radial Rub Rail
Starting at $30.38
Seachoice
Seachoice Dome Light
Starting at $25.60
Perko
Perko Cupboard Bolt
Starting at $27.57
CRC Industries
Salt Terminator
Starting at $8.96
TotalBoat
TotalBoat Wet Edge Topside Paint
Starting at $18.99
Star brite
Star Brite Bungee Cord with Stainless Hook Ends
Starting at $13.13
Pettit Z-Spar
Pettit EZ Decks - Non-Skid Deck Paint
Starting at $107.27
Pettit Z-Spar
Pettit EZ WoodSealer 2018
Starting at $32.85
TotalBoat
TotalBoat Penetrating Epoxy Kits
Starting at $32.99
Sea-Dog
Sea-Dog Brass Strap Hinge
Starting at $38.00
Perko
Perko Ribbed Horn Oarlocks
Starting at $11.20
CRC Industries
CRC Gas Fuel Stabilizer
Starting at $10.61
Weld Mount
Weld Mount Executive Fastener Kit
Starting at $257.93
Jamestown Distributors
#6-32 S/S Machine Screws Flat Head Slotted
Starting at $9.39
Sea-Dog
Sea-Dog Anchor Swivels 316 Stainless
Starting at $44.08
Attwood
Attwood Stamped Stainless Steel Flush Hinges
Starting at $13.78
Moeller
Moeller Conversion Capsule
Starting at $64.27
Marykate
Marykate Cleaning Detail
Starting at $22.28
Ancor
Ancor Nylon Insulated AWG Snap Plugs
Starting at $5.29
Arbortech
Arbortech Mini TURBO Blade
Starting at $129.00
Fein
Fein 6 Inch Random Orbital Sander
Starting at $576.72
Sterling Clark Lurton
SCL Sterling Boiled Linseed Oil
Starting at $13.19
Beckson
Beckson Can Holder
Starting at $16.99
Marinco
Marinco Pigtail Adapter Plus 30A Locking to 15A Straight Blade
Starting at $58.64
WEST System
WEST System G/flex 655 Thickened Epoxy Adhesive
Starting at $23.72
Midstate Battery
Power-Tech Marine AGM Batteries
Starting at $187.09
TotalBoat
TotalBoat Pigment Dispersions
Starting at $9.99
Polyform
Polyform G-Series Boat Fenders
Starting at $14.16
Seachoice
Seachoice ATO/ATC Fuse Block
Starting at $22.48
Interlux
Interlux Pre-Kote Primer for One-Part Finishes
Starting at $98.20
Epifanes
Epifanes Teak-O-Bello Protective Teak Coating
Starting at $23.08
Marykate
Marykate Moisture Absorber
Starting at $10.59
Windline
Windline Telescoping Slide Mount Ladders
Starting at $229.61
Interlux
Interlux VC Offshore Racing Bottom Paint
Starting at $306.84
Jamestown Distributors
3/4" Copper Oar Leather Tacks
Starting at $4.27
Attwood
Attwood Automatic Float Switch
Starting at $28.96
MARCO
Marco OCK1 Portable Oil Change Kit
Starting at $248.64
Whale
Whale Smartbail Manual Bilge Pumps
Starting at $103.77
Ancor
Ancor 16-14 AWG Adhesive Lined Heat Shrink Connectors
Starting at $4.66
TH Marine
TH Marine Self Retaining Drain Plug
Starting at $10.53
Core-Cell
Core-Cell A500 Plain Foam Sheets
Starting at $154.56
TotalBoat
TotalBoat 5:1 Epoxy Pumps
Starting at $13.99
YachtBrite
Buff Magic
Starting at $27.91
Jamestown Distributors
Vacuum Bagging Breather Fabric
Starting at $12.92
Goldeagle
Gold Eagle Stabil Fuel Stabilizer
Starting at $20.38
3M
3M 3000 UV Marine Adhesive Sealant
Starting at $14.88
Attwood
Collector Boxes
Starting at $15.94
Meguiars
Meguiars #44 Mirror Glaze Heavy Duty Marine/RV Color Restorer
Starting at $15.16
Jamestown Distributors
#10 S/S Self Tappers Flat Head Square Drive
Starting at $6.44
Lewmar
Lewmar Low Profile Hatches
Starting at $334.43
SHURflo
SHURflo Oil Change / Winterize System
Starting at $160.94
Hyde Painting Tools
Hyde Tools Red Star 4000 Putty Knives
Starting at $4.84
Scandvik
Scandvik ABA Rubber Hose Clamp Tips
Starting at $13.02
Groco
Groco Pipe-to-Hose Straight - Full Flow - Bronze, NPT
Starting at $9.90
Wooster
Wooster Twin Pack Roller Covers
Starting at $7.10
Jamestown Distributors
Tack Cloth
Starting at $9.48
Sea-Dog
Sea-Dog Heavy Duty Round Ring Pulls
Starting at $8.21
Garelick
Garelick Telescoping Boat Hook
Starting at $36.62
Groco
Groco Tail Pieces - Bronze, NPS
Starting at $34.64
Jamestown Distributors
#8 Bronze Wood Screws Flat Head Frearson
Starting at $24.27
Fein
Fein Starlock Plus Universal E-Cut Saw Blade 1-3/4 Inches Wide
Starting at $17.07
Quantum
Quantum Brushing Reducer
Starting at $21.00
ITT Jabsco
Jabsco Electric Flush Pump Converter
Starting at $409.05
WEST System
WEST System 405 Fillet Blend Wood Flour
Starting at $16.11
Attwood
Attwood Gas Spring Mounting Bracket and Stud
Starting at $9.23
Attwood
Attwood Plug-In Base For Standard Poles
Starting at $24.20
Attwood
Attwood Plastic Louvered Vent
Starting at $20.72
Perko
Perko Closed Base Cleats
Starting at $19.64
Camp
Camp Hull Plate Zincs
Starting at $29.57
Jamestown Distributors
#10 S/S Self Tappers Pan Head Slotted
Starting at $16.19
3M
3M Rubber Sanding Block
Starting at $36.81
Garelick
Garelick Eez-In Boat Seat Support Swing Leg
Starting at $38.97
Ancor
Ancor Coaxial Cable Assemblies
Starting at $97.04
Blue Sea Systems
Blue Sea Systems Dual USB Charger Plug & Socket
Starting at $29.52
Shurhold
Shurhold Adapter
Starting at $11.28
BoatLIFE
BoatLIFE Teak Brite Cleaner
Starting at $20.25
Fein
Fein Turbo I Dust Extractor (2014-up)
Starting at $288.08
Turning Point Propellers
Turning Point Hustler Aluminum Propellers 4-3/4" Gearcase
Starting at $69.73
TH Marine
THM-TT02DP
Starting at $17.10
Jamestown Distributors
1/2-13 Bronze Machine Screws Flat Head Slotted
Starting at $183.90
Seachoice
Seachoice Deluxe Anchors
Starting at $23.03
TotalBoat
TotalBoat Adhesive Lined Heat Shrink AWG Disconnects
Starting at $4.99
Teleflex
Teleflex Safe-T II NFB Steering System
Starting at $236.63
ITT Jabsco
Jabsco 7420 Series Flexible Impeller Pump
Starting at $590.30
Marykate
Aluminex Clean and Shine Aluminum Cleaner
Starting at $21.29
Thetford
Thetford Dri-Kem Holding Tank Deodorant
Starting at $20.79
Blue Sea Systems
Blue Sea Systems 4-Way Marine Battery Switch
Starting at $48.99
Jamestown Distributors
Silicon Bronze Threaded Rod
Starting at $27.30
CDI Electronics
CDI Mercury Internal Engine Harnesses
Starting at $184.03
Seachoice
Seachoice Life Preserver Bag
Starting at $22.41
TotalBoat
TotalBoat Rust Primer
Starting at $14.99
Blue Sea Systems
Blue Sea Systems Cable Cap Stud Insulators
Starting at $5.08
TotalBoat
TotalBoat Crystal Clear Epoxy Kits
Starting at $64.99
TACO
TACO Ball & Socket Fittings
Starting at $19.72
Jamestown Distributors
#8 S/S Wood Screws Flat Head Phillips
Starting at $10.02
Moeller
Moeller Battery Terminal Covers
Starting at $10.05
Jamestown Distributors
JD Composite Cloth Sampler
Starting at $29.99
Seachoice
Seachoice Blue Poly Tarps
Starting at $4.28
Plexus
Plexus Bondline MA530 Adhesive
Starting at $104.65
Vetus
Vetus Zinc Anode SET0153 for 23A / 50 / 80 Thrusters
Starting at $40.59
Fein
Fein Starlock Sanding Finger Pads Hook and Loop
Starting at $26.69
TotalBoat
TotalBoat Marine Soap
Starting at $10.99
CRC Industries
CRC White Lithium Grease Spray
Starting at $10.24
Evercoat
Evercoat Sealant and Spray Foam
Starting at $19.69
Awlgrip
AwlFair LW Fairing Compound Base
Starting at $51.89
TotalBoat
TotalBoat 4-Minute Epoxy
Starting at $11.99
Interlux
Interlux Fiberglass Bottomkote Racing Bronze
Starting at $136.57
Vetus
Vetus Bulkhead Mounted Waste Water Tanks
Starting at $343.39
Seachoice
Seachoice Clamp-On Oarlock
Starting at $12.19
Pettit Z-Spar
Pettit Ultima SR-40 Dual Biocide Ablative
Starting at $246.66
Shakespeare
Shakespeare PL-259-CP-G Centerpin Solderless Connector
Starting at $16.26
Jamestown Distributors
Fiberglass Cloth - 10 Ounce
Starting at $10.35
Back To Nature
Back to Nature Safer Deglosser
Starting at $9.98
Interlux
Interlux ACT Ablative Antifouling Bottom Paint
Starting at $145.07
Taylor Made
Taylor Made Dock Pro Vinyl Dock Bumpers
Starting at $21.08
Jamestown Distributors
#20 Bronze Wood Screws Flat Head Slotted
Starting at $17.42
Ancor
Ancor Dielectric Silicone Compound
Starting at $11.98
Fein
Fein MultiMaster FMM 350 QSL Top Kit
Starting at $349.00
Interlux
Interlux Interstain Wood Filler Stain
Starting at $29.45
TotalBoat
TotalBoat MakerPoxy Crystal Clear Artist Resin by Jess Crow
Starting at $59.99