TotalBoat Penetrating Epoxy Gallon Kit
TotalBoat TotalBoat by Jamestown Distributors
  • TotalBoat Penetrating Epoxy Gallon Kit
  • TotalBoat Cold Weather Penetrating Epoxy Gallon Kit
  • Injecting penetrating epoxy

TotalBoat Penetrating Epoxy Kits

TotalBoat Penetrating Epoxy is a low-viscosity wood rot restoration and repair solution that seals deeper & cures stronger than industry-leading penetrating epoxies. It contains no VOCs and has no smell.

This 2:1 system is ideal for restoring rotten or damaged wood, or sealing new wood for lasting protection against humidity, salt, mold & mildew. Penetrating Epoxy works by gluing cellulose (wood) fibers back together, sealing an unfinished, porous wood surface from the inside out. Once cured, this epoxy is 100% waterproof.

Surfaces may be painted or varnished over after light sanding. TotalBoat Penetrating Epoxy may be applied by brush, roller, or injected via syringe. Acetone can be mixed with the epoxy resin solution in equal volume to double the penetrating power.

Choose from Traditional (suited for 65 F and warmer) or Cold Weather (40 to 65 F) formulas.

IN STOCK - Available for pickup  
Free shipping
$29.99 / ea
 The item was added to your wishlist.
 The item was added to your shop cart.
Tech Spec Product Info User Generated Content
Bonus: Each order includes 2 stir sticks, 2 QT paint pots, and 1 pair of latex gloves.


Cleanup is easy. Wear latex gloves, wash off with soap and water. No solvents required.

APPLICATION NOTE: The wood must be bare and unfinished. Also, TotalBoat Penetrating Epoxy will not penetrate and level well when applied over some stains. Always test an area first.

TotalBoat Cold Weather Penetrating Epoxy is perfect for use during the colder seasons. Compared to our traditional TotalBoat Penetrating Epoxy, our Cold Weather formula offers similar performance characteristics, but cures completely and reliably in cooler temperatures. Its tack-free properties also allow you to sand sooner.

WARNING: TotalBoat Cold Weather Penetrating Epoxy should not be used as a fast-cure epoxy in warmer temperature conditions because doing so can be unsafe and result in premature exotherm, brittleness, and improper curing.

Application Temperature Ranges:

  • Traditional formula - 65-90°F
  • Cold Weather formula - 40-65°F

Use For:

  • Sealing open wood pores
  • Glues wood fibers back together
  • Fungi & mildew protection
  • Rotten wood restoration

Traditional Formula and Cold Weather Formula Kit Volumes: Total Mix Ratio

  • Pint Kit: total mix ratio 1.5 Pints (1 pint resin, 1/2 pint hardener)
  • Quart Kit: total mix ratio 1.5 Quarts (1 quart resin, 1 pint hardener)
  • Half-Gallon Kit: total mix ratio .75 Gallons (1 half gallon resin, 1 quart hardener)
  • Gallon Kit: total mix ratio 1.5 Gallons (1 gallon resin, 1/2 gallon hardener)


Resin Density at 75°F, lbs/gal  9.3  ASTM D1475 
Hardener Density at 75°F, lbs/gal  8.0  ASTM D1475 
Resin Viscosity at 75°F, cP  100  ASTM D2196 
Hardener Viscosity at 75°F, cP  20  ASTM D2196 
Mix Ratio by Weight  100A:44B  Calculated 
Mix Ratio by Volume  2A:1B  Calculated 
Initial Mixed Viscosity at 75°F, cP  50  ASTM D2196 
Gel Time at 75°F, 150 gram mass, min  45-50  ASTM D2471 
Tack Free Time at 75°F, hrs  36-48  Calculated 
Application Temperature Range  65-90°F  -- 
Resin Density at 70°F, lbs/gal  9.5  ASTM D1475 
Hardener Density at 70°F, lbs/gal  8.9  ASTM D1475 
Resin Viscosity at 70°F, cP  360  ASTM D2196 
Hardener Viscosity at 70°F, cP  270  ASTM D2196 
Mix Ratio by Volume  2A to 1B  Calculated 
Mix Ratio by Weight  100A to 47B  Calculated 
Initial Mixed Viscosity at 70°F, cP  300  ASTM D2196 
Pot Life at 70"F, 150 gram mass, minutes  10-15  ASTM D2471 
Tack-Free Time at 70°F, hours  4-6  -- 
Full Cure at 70°F, days  -- 
Pot Life at 40°F, minutes  40-50  ASTM D2471 
Tack-Free Time at 40°F, hours  16-24  -- 
Full Cure at 40°F, days  -- 
Application Temperature Range  40-65°F (do not use above 70°F)  -- 
BRAND: TotalBoat
Material: Epoxy
Number Of Parts: Two Part
Usage: Woodrot
4.5 63

Transom repair


Had a 1987 Starcraft with moderate to severe wood rot. Did not want to pull the entire transom out so I heard about your product and did a little research on the mechanics in using the product. Only bought one gallon to see if it would work. So I removed the aluminum transom cap by cutting around the engine. Made a jig to cover both sides of the transom and drilled vertical holes 3/8 one inch apart and poured the cool temperature export into the holes I drilled. I used about 1/2 gallon with same amount of acetone, making the epoxy penetrate easier and deeper penetration. Well the transom is as strong as virgin wood in all severe rot and the moderate rot I will do in the spring. This product is fantastic. The transom is solid and rapping on the transom is no longer hollow but is now solid. I will buy another gallon to complete the job this spring since the temperature is below 40 degrees Fahrenheit. The remaining 1/2 gallon I gave to my neighbor to fix a wooden outdoor table.Just a great product is all I can say . Saved me a lot of money, time and anxiety.

Danny boy

Long Island


The product is great even for a novice retired boat rebuilde


The transom was in bad shape but the penetrating epoxy was fantastic once you read the instructions and a little bit of you tube help as well. Transom is strong and waterproof and is 20 years old.Great product.

Danny Boy

Commack NY


great product


I use the penetrating epoxy to harden & stabilize spalted wood for table tops. It brings out the color & gives a great base for a smooth finish.

home woodworker

upstate NY


Worked perfect, Easy to Use


This was my first time trying to repair a soft spot in the deck of my boat. I removed the panel and found rotted wood. just to make sure I was doing things correctly I called Jamestown and reps answered all of my questions and even gave me advice on how to complete the project. following the instructions and advice, the deck plate is not good as new.




I would buy this product again


JD including mixing cups and stir sticks with the order. Nice touch!


Escanaba, MI


Great product


Used this product on a small soft spot under gas tank approx. 3"x6".drilled some small holes per instructions,filled with cpes.I let it cure overnight and the results were great!




I would buy this product again


Easy to use and made a great protective barrier on my plywood



Excellent but confusing instructions


Once you get the proportions right of epoxy and hardener, this system is terrific.The Jamestown Distributors website gives the right instructions, but the Total Boat jugs say simply, "Mix 5 parts epoxy and 1 part hardener." The pumps supplied in the kit deliver the correct proportions with ONE pump each. I made an expensive mistake by mixing 5 pumps epoxy + 1 pump hardener, which hasn't hardened up in a month. What I did by the 5 + 1 pumps mix was actually to mix 25 parts epoxy to one part hardener. Now that I have mixed the correct proportions, I realize that this is excellent stuff but a beginner like me may well make the same mistake since all printed guidance says simply "Mix 5-1."




Easy to use, but.


I assumed that this product had no amine blush as the documentation does not suggest washing the blush off before recoating or top coating. I called Jamestown's tech. help line and was told that I should wash the surface prior to recoating etc. Good Product, vague instructions.


Rock Stream, NY


repair port cutouts


1. remove ports2. clean area3. inject penetrating epoxy4 clamp until set5 sand edges




TotalBoat Penetrating Epoxy Kits



Related Items:
TotalBoat Blogs Live Tech Support Jamestown Forum Free Catalog