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 Technical Reference Manual
Dash Hole Cutout Fixtures:
These tools simplify dash modifications for
BayStar and SeaStar upgrades. They are
designed to help you install these helms into
dashboards with mechanical steering cutouts,
older (square flange) SeaStar helms and even
dashes without pre-cut holes.
DASHES WITH RACK & PINION HOLES:
Drill Guide .............................................HA5465
(Use with 3" hole saw to enlarge an existing 2" rack & pinion dash
cutout to 3" diameter; use with HA5466, listed below.)
Round Drill Jig (BayStar).......................HA5463
Round Drill Jig (SeaStar).......................HA5466
(Requires a 3" hole in dash; allows drilling of mounting bolt holes
for SeaStar front mount helms; use with HA5465, listed above)
DASHES WITH ROTARY STEERING HOLES:
Round Drill Jig (BayStar).......................HA5464
Round Drill Jig (SeaStar).......................HA5467
(Requires a 3-1/4" hole in dash [existing cutout size for most
Teleflex rotary steering]; allows drilling of mounting bolt holes for
SeaStar front mount helms.)
DASHES WITH PRE-1991 SEASTAR HOLES
(HELM WITH SQUARE FLANGE:
Square Drill Jig......................................HA5468
(Requires 4-1/2" hole in dash; allows drilling of mounting bolt
holes for SeaStar Sport Tilt Helms or HA5418 Backplate Kit.)
DASHES REQUIRING REINFORCEMENT:
Backup Ring..........................................HA5405
(Install behind dash to increase helm mounting rigidity when
required. Ring not required when using HA5417 or HA5418.)
Other Handy Items:
BLEEDING SEASTAR SYSTEMS:
SeaStar Helm Fill Kit ............................HA5438
(Includes hose with screw cap which fits SeaStar or equivalent oil
bottles. Also includes push pin for venting/resealing bottle. Allows
for clean bleed when used properly.)
SeaStar Power Steering Purge Kit .......HA5456
(25" hose to connect steering cylinder to reservoir for bleeding.)
SeaStar Power Steering Purge Kit .......HA5457
(Central bleeding location- no need to run hoses to reservoir.
Can only be used with Power Steering Cylinders made after
October, 2005.)
REPAIRING FRONT MOUNT CYLINDERS:
SeaStar Front Mount Gland Wrench .....745225
(Correct tool for replacement of end gland on SeaStar front mount
cylinders. Lightweight, durable and eliminates damage to end
gland if used properly.)
REMOTE FILL FOR SEASTAR HELMS:
SeaStar Helm Remote Fill Kit ...............HA5450
(Allows relocation of your SeaStar helm fill to either a more
convenient or a more concealed location. This kit can be used
with ALL SeaStar helms.)
The Power Purge and Power Purge,
Jr. are the quickest ways to bleed a
SeaStar or BayStar system and assure
a rock-solid steering feel every time!
Power Purge systems reduce installation
and warranty costs while enhancing the
quality of the boat for the end user. A typical
manual fill and purge takes the average,
experienced installer about 30 minutes per
boat- by using Power Purge this can be
reduced to 10 minutes or less.
Power Purge and Power Purge, Jr. are
available to any business at which SeaStar
is installed by qualified marine hydraulic
steering technicians.
Features:
POWER PURGE
- Dramatically reduced purging time
- Increased quality of system purge for solid,
responsive steering feel.
- Fast and efficient set-up; easy to operate.
- Screens contaminants from oil.
- Quick connect fittings.
- Retractable hose reels.
- Utilizes 110 volt electrical hook-up.
- All of the speed, qualities, and ease-of-
operation of the original Power Purge,
plus:
- Extended portablility for use in the field- weighs only 12 pounds.
- Convenient electrical hook-up utilizing an
available 12-volt boat battery.
- Optional Dual Cylinder Purging Kit
available: Part # HA5461
- Optional 50" Hose Extension Kit available
for longer runs: Part # HA5462
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